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Showing posts with label brass extrusions. Show all posts
Showing posts with label brass extrusions. Show all posts

Wednesday, September 12, 2018

Why Your Neighborhood Brass Extrusion Suppliers Never Run Out of Order


Extrusion is a metalworking technique that involves pushing a material through a die to create objects of fixed cross-sectional profiles. Manufacturers often prefer this technique traditional casting because of its ability to create complex cross-sections. Since the whole process relies on compression and shear forces, it is perfect for working brittle metals as well.

Generally, all malleable and ductile metals can be extruded. Their unique properties enable them to conveniently flow through the die even with minimal compression. It can therefore be presumed that the most ideal metals to work using this technique are those with naturally high malleability, such as copper alloys.

Of course there’s the option to alter the density of the workpiece before being fed into the extrusion machine, simply by regulating its temperature. Heat excites the molecular composition of the workpiece, consequently increasing its fluidity. Some manufacturers, however, veer away from this option because chemical change through heating may have irreversible effect on the work piece’s original properties, resulting in poor-quality output. Read more from this article: https://www.rotaxmetals.net/why-your-neighborhood-brass-extrusion-suppliers-never-run-out-of-order/

Tuesday, August 21, 2018

Fascinating Facts about Bronze and Brass Extrusions and Other Types of Tubing


Tubes are among the most useful metal supplies on the market. They are used for a vast array of applications and benefit many different industries, including creative, construction, industrial, and manufacturing. In fact, in any manmade structure, you’ll see a tube or two installed to perform an integral role in the structure’s stability and functionality.

Tubes are not to be confused with pipes. Although they normally look the same, they are different types of material altogether. Generally, pipes are often used for conveying fluids and gases, whereas tubes are used for decorative and structural purposes. The ones inside your walls or underneath the sink are classified as pipes, while your curtain rods and stair railing are considered tubes. There are cases, though, when a tube also functions as a pipe and vice versa, but this is the general idea. Read more from this blog: https://www.rotaxmetals.net/fascinating-facts-about-bronze-and-brass-extrusions-and-other-types-of-tubing/

Thursday, May 31, 2018

Copper and Brass Extrusions: How Are They Manufactured?


There are a number of methods to work a metal into different forms. One of the most widely used methods is extrusion. This involves pressing a workpiece into a die to obtain a material with a certain desired cross-section. Builders and suppliers prefer extrusion to other techniques because it is quicker and the output is much denser and smoother.

How Extrusion Works

The process starts with the preparation of the workpiece, which is a metal block of standard size. Depending on the desired result, the workpiece is either heated or kept at room temperature before being fed into the die. As soon as the billet is fitted inside the container, the plunger is placed on the opposite end and made ready to push the billet towards the die. The compressive force used to press the billet is enough to extrude the billet by way too low to affect the whole container.

Unlike casting, which involves smelting the metal, pouring it into a mold, and cooling to cure, the product of extrusion is virtually ready for use, unless further heat treatment is required to improve its mechanical properties. Sometimes, the output is stretched to adjust its dimension with the actual desired size and shape. Read more from this article: http://www.rotaxmetals.net/copper-and-brass-extrusions-how-are-they-manufactured/.

Tuesday, April 10, 2018

How Brass Extrusions Are Made: The Metalworking Process Explained


There are many ways metal can be worked to form a desired shape. You can anneal it, cast it, or even chase it depending on how quickly you want to produce results. When it comes to forming detailed cross-sections, however, the most popular method is extrusion, and it’s easy to understand why.

Continuous. Other methods will require multiple processes, such as formwork construction, melting, and curing to produce a tube. Whereas, extrusion can perform all of those processes continuously. When metal requires hot-working, it is hot-worked right before being fed into the die, and as soon as it comes out of the die, the output becomes almost ready for use.

High production. Because the process is continuous, production is also expected to be high. In effect, you can save tremendous amount of time and money in the long run. Plus, you can double or triple your income in a short span as opposed to the few days of work when you use a more complex metalworking method. Read more from this article: http://www.rotaxmetals.net/how-brass-extrusions-are-made-the-metalworking-process-explained/.

Monday, February 26, 2018

The Different Techniques for Making Brass Extrusions


Extrusion is a metalworking process that involves forcing a metal inside a die with a different cross section. Due to the compression and force applied onto the inlet, the metal is deformed as it is fed and the different shapes of the brass extrusions are formed. Most people already know the gist of the extrusion manufacturing, but what many don’t know is the different types of extrusion processing. Here are the four major types of extrusion and how each of them works:

Direct Extrusions. Also known as the forward extrusion, this process involves having the billet move in the same direction as the ram and punch. A lot of friction is created between the container and the billet because the billet slides against a stationary wall. This method requires a lot of force to make the final product. To prevent oxidation, a dummy block with a slightly smaller diameter is used during hot extrusion. This process is best used for creating solid circular and non-circular extrusions as well as hollowed tubes and cups.

Indirect Extrusion. Also known as backward extrusion, indirect extrusion occurs when the punch moves in the opposite direction of the billet. There is less friction because no relative motion between the billet and container happens. This also means that less force is required during the manufacturing of extrusions. Although indirect extrusion uses less energy, the process cannot produce long extrusions. Many manufacturers actually combine both direct and indirect extrusion to create final products of the best quality. Read more from this article: http://bit.ly/2GSafVh

Thursday, February 8, 2018

Brass Extrusions: How They Are Made and What Their Applications Are


Brass has a classy and elegant look that not many other alloys can come close to. Ever since its amazing properties were discovered, this metal has been used for various applications. Everything from coins to architecture, you’ll find traces of brass. This is mainly because apart from being strikingly appealing, brass is also durable and malleable. It has all the necessary qualities for aesthetic and practical uses.

Most brass pieces in the past were only available in plain sheets, tubes, or pipes. With the invention of new metal forming techniques and other advances in metallurgy, most complex designs for brass pieces are already achievable. Whether you need a super-thin sheets or exceedingly complex brass extrusions, you’re very likely to achieve your goal.

What is extrusion?

Extrusion is a metal working process in which a metal, in this case brass, is melted and then pushed through a certain die to create a fixed, cross-sectional profile. A lot of metalworkers are choosing this process because it’s much faster and it is capable of making the most complex cross-section designs while using very brittle materials. Plus, the resulting extrusions usually have a beautiful smooth surface finish that is valued from a design point of view. Read more from this article: http://bit.ly/2GrC6uF

Thursday, January 4, 2018

Understanding the Process behind the Creation of Copper and Brass Extrusions


Most metals used for industrial purposes are dense and hard. They are mined as ore, melted and refined to remove impurities, and solidified to achieve the hardness required by their intended applications. Sometimes, they are alloyed with other metals to create even stronger and more durable materials. How they are manufactured into bars, sheets, and modified shapes, however, is a completely different process, called metal forming.

Different Metal Forming Methods

Metal forming is the process of shaping metal through mechanical deformation. It doesn’t involve the use of chemicals, only high loads and stresses. There are two main categories: one is compressive forming in which the primary means of deformation is uniaxial or multiaxial compressive loading, and the other is tensile forming, which relies on pulling forces. Some specialized metalworking processes require a combination of both, while others require different versions of the force applied on them, including bending and shearing.

Of the two categories, compressive forming is the more commonly used one, as it can be performed in many ways, including rolling, extrusion, die forming, forging, and indenting. All of these techniques involve pressing metal with a heavy load to turn it into specific shapes. Among these compressive forming techniques, the most unique and particularly efficient is extrusion. Manufacturers in need of high production volumes in the shortest time possible should opt for this option. Read more from this article: http://bit.ly/2EUIXg7

Friday, December 8, 2017

Brass Extrusions: Understanding How Extrusion Works and Why It Is a Lucrative Molding Option


Before the metal parts in your car engine, plumbing system, or even the device where you’re reading this from became the intricate construct that they are now, they first underwent a series of arduous processes. Perhaps the most critical of these is molding, as it is in this stage where a metal’s final form is decided.

There are numerous methods for molding metal but arguably the most efficient is extrusion. This method involves forcing a piece of metal (also called “work piece”, at least in metalworking) into a die, a tool that has holes with cross sections smaller than the work piece. The portion of the work piece that is allowed to pass through the die becomes the final product, called extrusion.

Benefits of Extrusion

Molding metals is an expensive business. Casting (one of the costliest methods), for instance, involves melting metal and pouring it into a mold. To achieve this, tremendous amounts of fuel are required to keep the blaze in the furnace going, and there’s a constant need for a new mold. Extrusion, on the other hand, reduces if not completely eliminates the need for both metal melting and mold production. No extreme heat is needed; just enough heat to force the metal into the die, and a special kind of compressor. The die is pretty much reusable so manufacturers don’t have to keep making new ones. Read more from this article: http://bit.ly/2Dgctbi

Monday, November 6, 2017

Brass Extrusions—When Casting and Other Methods Just Won’t Work for You


Metal products, such as tubes and shafts, can be manufactured in a number of ways. Perhaps the most popular method is casting, which involves pouring liquid metal into a form that contains a hollow cavity. Although effective, this method can be costly and time-consuming since it consists of several processes, including melting and curing.

Those who are looking for ways to cut down on manufacturing cost should consider a method that produces results fast. One in particular is extrusion. This method involves pushing a metal through a die of a desired cross-section. There’s no melting, curing, and other extra processes that need to be done. Once the extrusion comes out of the other end of the machine, it’s ready for use. Read more from this article: http://bit.ly/2l9nmDW

Tuesday, August 22, 2017

Home Designers Rely on Brass Extrusions for Several Reasons


When it comes to home design, it's safe to say that brass is making a timely comeback. Indeed, it’s in great demand again just like in the Victorian era. That's because brass is a kind of metal capable of giving any space unparalleled elegance while also being durable.

For the architecture and interior design industries, brass comes in a wide variety of forms and specifications. However, perhaps one of the most widely used ones are the brass extrusions due to its wide variety of application possibilities. In fact, here are some ways that these particular metal extrusions are making brass shine throughout homes across America today.


Brass Wall Corner Protector

Brass makes for a great accent to a corner of wall in the home. This would help keep anything from damaging the wall while also giving the space a little dramatic effect. In fact, a brass wall corner protector would look especially stunning when it is paired with dark tones such as gray and black.


Brass Baby Gate

A baby gate that is reliable, one made of brass is a better alternative to wood and other materials. For starters, it's a much healthier alternative. According to researchers, alloys made from metals such as brass can help prevent any antibiotic resistance in bacteria from actually spreading. Whereas bacteria can survive on stainless steel surfaces for weeks, it will die within minutes on copper surfaces, making it safer for use in homes, daycares and even, hospitals.


Brass Decorative Fixtures

In today's most stylish homes, brass makes great decorative fixtures, whether it is incorporated in the design of an accent table, coffee table, lamp, or chandelier. It’s popular since it goes well with a lot of other materials such as marble and even concrete. Brass also comes in a number of colors. It can even have a matte or high gloss finish.

As a number of designers have found, brass is incredibly easy to decorate with. When designing a home, you can mix brass with other metal tones such as copper, and rose gold to make any space bolder and more stunning. Brass also happens to blend spectacularly with both black and white. If you are looking to make a bold statement, you can display a big brass decorative item in a room surrounded by white and other neutral tones. This way, your fixture will definitely be the focal point of the entire space.

Without a doubt, brass remains one of the most reliable metals in home design today. As extrusions are available in both T-shape and handrail forms, it’s easy to find the right shape for different applications. This way, you can be sure that you always get a brass extrusion that is just right.


About Rotax Metals:

At Rotax Metals, we are proud to have several types of brass extrusions available for all of our clients. This allows us to cater to a wide variety of applications, including architectural details, decorative fixtures, gates, and musical instruments. We also offer brass plates and sheets to suit your other requirements.


Sources:

INTERIOR TRENDS | BRASS IS BACK, italianbark.com
Comeback of the Year: Brass!, styleblueprint.com
New Vertex Corner Protectors in Brass, thecatweb.com
SALE, restorationhardware.com

Wednesday, March 1, 2017

Why Interior Designers Love Using Brass Sheet Metal and Extrusions




While 2015 and 2016 were dubbed the years of copper, brass is now touted as “the interior design metal of the moment,” according to Evening Standard columnists Kai Price and Amanda Nelson. They noted the design transition from the rosy metallic color of copper to the warmer golden hue of brass. Interior designers see brass as an ideal metal because it resists corrosion and can be easily shaped into different simple or complex forms.

If you’re new to brass, here are the reasons why you should incorporate this metal in your future designs. Read more from this blog http://bit.ly/2lfPXX6

Why Contractors Prefer Brass Tube for Plumbing and Heating Fixtures




When contractors recommend using brass tube for plumbing and heating lines, think twice before rejecting it because of cost concerns. Brass does not only look classy, but also owns essential qualities that home builders and real estate property agents equally appreciate.

Here’s what contractors really think of when they recommend brass plumbing and heating systems.

Beautiful, Durable Brass Tube for Plumbing

Contractors like brass tube for plumbing because it offers important benefits. Firstly, brass fittings are durable and can be shaped to precise forms. Read more from this blog http://bit.ly/2lgf0sX

Monday, February 6, 2017

Brass Extrusions Open Up Architectural Design

As an architectural designer, you are always looking for the next big material to use in your projects. In terms of its versatile and beauty, brass extrusions may give you the edge you have been looking for. They can be used for so many creative interior projects that are made to last.

Monday, January 9, 2017

Brass Extrusions Serve Countless Applications

With any project, whether large or small, the ideal material should offer particular attributes: visual appeal, cost-effectiveness, and durability. Brass extrusions provide all of these and more, making them a practical and elegant material for everything from architectural projects to home furnishings.

Thursday, October 6, 2016

Brass Extrusion or Forging? Depends on the Purpose

Brass, an alloy of zinc and copper, undergoes three different processes to achieve a desired shape and specification: casting, forging, and extrusion. Casting produces the likes of brass knobs and figurines, so products undergoing this process aren’t hard to distinguish. The differences between forging and extrusion, however, can be blurry.

Wednesday, August 3, 2016

The Different Varieties of Brass for Sale


In ancient civilizations in Asia, brass, along with other alloys of copper and zinc, were recorded to have been used as early as the 5th century. At present, brass has evolved into numerous varieties or grades, each type having a special property that makes it ideal for application in certain industries.
When looking for brass for sale, buyers already have a particular measurement in mind. This is why brass suppliers will often keep stock of a multitude of dimensions for brass and other metals. They also offer custom cutting services for specific projects, whether it is for jewelry design, furniture making, or architectural work, so each piece of metal correctly serves its purpose.

Sunday, July 3, 2016

Using Brass for the Creation Art Pieces

Budding artists and designers would understandably want to explore their talents by trying out different kinds of materials. If you are one of those who would like to try working with metals and other hard materials, then brass should definitely among those in the top of your list.

Brass for Art

What makes brass so appealing for designers and artists alike is because it is so strong, yet so malleable, making it very versatile in application. From development of electronics to house fixtures, and even artwork, brass is so adaptable it can be used for just about anything.

In the realm of creatives, though, brass can be used for sculptures, whether big or small. Various brass extrusions make it possible to create all sorts of shapes and combinations, allowing the artist to fully enjoy the material as an aid to explore their artistic vision.

Handling Brass

Making art pieces completely out of brass shouldn’t be as hard because as an alloy, it is easy to handle. With the right tools and equipment, it should be easy to cut, bend, and weld, among others, to follow whatever pattern the artist would like to follow. Some of these equipments include snips—scissor-like tools that can cut through whatever thickness of brass—nibbler, hacksaw, and jigsaw.

If there’s one thing you should be careful about when handling brass, it’s accidentally scratching or nicking its surface.

Monday, August 17, 2015

Crafting Photo-etched Parts

The scale modelling world is filled with people who take a liking to crafting kits into true works of art, and even showcase the finished model at various events. In many cases, the finished piece even includes photo-etched brass parts to give the model kit added detail. When you are considering crafting some photo-etched brass parts of your own, you don’t have to look far for some brass for sale.

Monday, June 9, 2014

Advantages of Using Brass Plumbing Tubes

Plumbing systems today use a wide array of materials for tubes, pipes, and fittings, each one having its own set of advantages and disadvantages based on the intended application. Common materials range from plastic (PVC) to metal and alloy (brass, steel, copper). Out of all the metals though, brass is considered to be one of the most efficient. Here are reasons why:

Durability

Brass is an alloy of copper and zinc, making it highly durable and resilient. These factors allow it to be an excellent choice for plumbing applications that need long-lasting and non-corrosive materials, like your sewage drains. Brass also doesn’t easily disintegrate nor crack easily in the face of high pressure and extreme temperature.

Malleability

In a home system where a single crack in the pipeline can be disastrous and costly, malleability is an invaluable asset. Brass is much more malleable than iron or steel, and more flexible than most metal materials, making installation, repair, and maintenance pretty easy and inexpensive.

Corrosion Resistance


Even municipal water have varying levels of corrosion per city or locality. Places with highly corrosive water properties can rest easy knowing that with brass fittings and tubing, they won’t have to replace their plumbing fixtures frequently. Brass also doesn’t rust, which explains its high longevity property.